Final Frontier Design was a Brooklyn based spacesuit design and manufacturing corporation focused on creating a lightweight, highly mobile, safe, adjustable, and affordable launch and entry suit to the commercial space flight industry. As an assistant designer at FFD in 2021-2022, I worked with digitally patterning components of EVA and IVA spacesuits, communication caps, inflatables, and more. In 2022, FFD was formally acquired by Paragon SDC.
I first became interested in spacesuit design during my high school’s monthly Physics Journal Club at our nearby university. During my freshman year, my interest in spacesuits grew, and I decided to create a video on the history of NASA spacesuits. I had just bought a book on the NASA spacesuit collection that the Smithsonian Air and Space Museum had on display. It included a variety of American pressure suits from Wiley Post to the Apollo missions to recent EVA suits.
I was so excited to learn about pressure suits that I researched more on the history of these designs and compiled them into a video. At the time, I didn’t realize that I would go on to work at a spacesuit manufacturing company the very next year! The video was created completely on Microsoft Powerpoint, screen recorded, edited on Adobe Premiere with my voiceover, and then projected as a 3D hologram using a tablet and some clear PVC sheets.
During my internship at Final Frontier Design, I was commissioned to pattern and construct the pressure suit as well as the outer layer of their prototype EVA suit. The pressure suit (orange under the white) requires soldering strips of coated nylon at the seams to create an airtight system. In the summer, I returned for a commission to weld and create a technical drawing of a Boeing liquid cooling garment (not shown). I enjoyed working at the company so much that I returned to work full time after graduating from Parsons.
If you have your own 3D hologram projector, you can play the video below in fullscreen on your tablet and place the projector on your screen. Instructions on how to make your own hologram projector can be found here: https://www.instructables.com/DIY-Homemade-Hologram-Projector-From-Scratch/ Enjoy the show!